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Article

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Title

Comparative Assessment of Tool Wear and Surface Topography After Superfinish Turning of Inconel 718 with Carbide and Ceramic Inserts

Authors

[ 1 ] Instytut Technologii Mechanicznej, Wydział Inżynierii Mechanicznej, Politechnika Poznańska | [ 2 ] Wydział Inżynierii Mechanicznej, Politechnika Poznańska | [ P ] employee | [ DW ] applied doctorate phd student

Scientific discipline (Law 2.0)

[2.9] Mechanical engineering

Year of publication

2025

Published in

Applied Sciences

Journal year: 2025 | Journal volume: vol. 15 | Journal number: iss. 8

Article type

scientific article

Publication language

english

Keywords
EN
  • Inconel 718
  • tool wear
  • SEM
  • EDS
  • surface topography
  • carbide insert
  • ceramic insert
Abstract

EN Cutting inserts made of ceramic materials are used in rough machining processes of Inconel 718. This article compares sintered carbide S205 inserts with 6160 ceramic inserts after finish turning of Inconel 718 with a hardness of 45 HRC. The evaluation focused on insert wear, surface topography and changes in cutting edge radius. The results show differences in the wear of S205 and 6160 inserts. S205 inserts characterize the formation of buildup on the rake face, while 6160 inserts tend to form buildup on the flank face. Furthermore, ceramic 6160 inserts are more prone to notch wear. Surface topography analysis revealed the formation of individual high peaks on surfaces machined with ceramic inserts. The Sa parameter for all cutting conditions studied did not exceed 0.45 µm.

Date of online publication

12.04.2025

Pages (from - to)

4265-1 - 4265-21

DOI

10.3390/app15084265

URL

https://www.mdpi.com/2076-3417/15/8/4265

Comments

Article Number: 4265

License type

CC BY (attribution alone)

Open Access Mode

open journal

Open Access Text Version

final published version

Date of Open Access to the publication

at the time of publication

Ministry points / journal

100

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