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Article

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Title

The Use of the Overmolding Technique for the Preparation of Basalt Fiber (BF)-Based Composite, the Comparative Study of Poly(ethylene terephthalate)/Polycarbonate-PET/PC and Poly(butylene terephthalate)-PBT/PC Blends

Authors

[ 1 ] Instytut Technologii Materiałów, Wydział Inżynierii Mechanicznej, Politechnika Poznańska | [ 2 ] Wydział Inżynierii Materiałowej i Fizyki Technicznej, Politechnika Poznańska | [ 3 ] Wydział Inżynierii Mechanicznej, Politechnika Poznańska | [ P ] employee | [ S ] student

Scientific discipline (Law 2.0)

[2.9] Mechanical engineering

Year of publication

2026

Published in

Polymers

Journal year: 2026 | Journal volume: vol. 18 | Journal number: iss. 1

Article type

scientific article

Publication language

english

Keywords
EN
Abstract

EN The presented study is focused on the evaluation of the mechanical and heat resistance performance of the polyester-based injection-molded components. For comparative purposes, we used a poly(ethylene terephthalate)/polycarbonate blend (PET/PC) and a poly(butylene terephthalate)/polycarbonate (PBT/PC) mixture, where both types of polymer blends were used as a matrix for different types of basalt fiber (BF)-reinforced composites. The investigated molding procedure consists of injection overmolding of the composite prepreg (insert). During the technological procedure, various material configurations were used, including overmolding with both unmodified blends and a composition with additional short basalt fibers. The results confirmed that the best balance of properties was obtained for complex parts reinforced with short BF and overmolded insert, where the tensile modulus can reach 8 GPa, while the impact strength was more than 30 kJ/m2. The results of comparative tests indicate a significantly higher strength of overmolding joints for PET/PC-based materials. The relatively low heat deflection temp. (HDT) of around 70 °C after the injection molding procedure can be successfully improved by the annealing treatment, where the HDT can reach around 120 °C. The structural tests revealed that, besides some differences in crystallinity between the PET- and PBT-based blends, the thermomechanical performance of the manufactured composites is almost similar. It is worth pointing out the fundamental differences in the miscibility of the investigated blend systems, where for the PBT/PC mixture structural tests confirm the miscibility of polymer phases, while PET/PC particles are immiscible.

Date of online publication

24.12.2025

Pages (from - to)

54-1 - 54-27

DOI

10.3390/polym18010054

URL

https://www.mdpi.com/2073-4360/18/1/54

License type

CC BY (attribution alone)

Open Access Mode

open journal

Open Access Text Version

original author's version

Date of Open Access to the publication

at the time of publication

Ministry points / journal

100

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