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Article


Title

Surface Topography Description after Turning Inconel 718 with a Conventional, Wiper and Special Insert Made by the SPS Technique

Authors

[ 1 ] Instytut Technologii Mechanicznej, Wydział Inżynierii Mechanicznej, Politechnika Poznańska | [ 2 ] Wydział Inżynierii Mechanicznej, Politechnika Poznańska | [ P ] employee | [ SzD ] doctoral school student

Scientific discipline (Law 2.0)

[2.8] Mechanical engineering

Year of publication

2023

Published in

Materials

Journal year: 2023 | Journal volume: vol. 16 | Journal number: iss. 3

Article type

scientific article

Publication language

english

Keywords
EN
  • Spark Plasma Sintering (SPS)
  • Inconel 718
  • Wiper
  • dry machining
  • surface quality
Abstract

EN This paper presents a comparison of surface morphology obtained after machining Inconel 718 by the conventional insert, by Wiper insert and by using the cutting insert made by Spark Plasma Sintering (SPS). The shape of the special insert was obtained by employing Wire Electrical Discharge Machining (WEDM). The paper focuses on the description of surface topography after turning in dry and wet conditions. The performed investigation included longitudinal turning tests of Inconel 718 performed in a range of variable feeds. Surface topography measurements have been performed with the application of Nanoscan 855. The performed analysis includes a parametric evaluation of the obtained surfaces. With the Wiper insert, the Sa surface roughness parameter was obtained below 0.6 µm in the whole range of used feed rates. The surface roughness parameter Sa measured on the surface after machining by special insert depends on the cutting conditions (wet and dry machining). After, the dry machining parameter Sa, similar to the Wiper insert, was below 0.6 µm in the whole range of used feed rates. Unfortunately, cutting Inconel 718 using special insert with feed rate f = 0.25 mm/rev and cooling generated a surface with Sa parameter over 2 times higher than for the same feed rate without cooling, while this parameter, after turning by conventional insert, increases over 4 times using feed rate f = 0.25 mm/rev compared to feed rate f = 0.05 mm/rev during machining with cooling. This ratio is lower for conventional insert in dry machining because of sticking, which arises at the smallest feed rate according to previous research.

Date of online publication

19.01.2023

Pages (from - to)

949-1 - 949-18

DOI

10.3390/ma16030949

URL

https://www.mdpi.com/1996-1944/16/3/949

Comments

Article Number: 949

License type

CC BY (attribution alone)

Open Access Mode

open journal

Open Access Text Version

final published version

Date of Open Access to the publication

at the time of publication

Ministry points / journal

140.0

Impact Factor

3.748 [List 2021]

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