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Article

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Title

Metrological Aspects of Assessing Surface Topography and Machining Accuracy in Diagnostics of Grinding Processes

Authors

[ 1 ] Instytut Technologii Mechanicznej, Wydział Inżynierii Mechanicznej, Politechnika Poznańska | [ P ] employee

Scientific discipline (Law 2.0)

[2.9] Mechanical engineering

Year of publication

2023

Published in

Materials

Journal year: 2023 | Journal volume: vol. 16 | Journal number: iss. 6

Article type

scientific article

Publication language

english

Keywords
EN
  • grinding
  • simulation
  • modeling
  • diagnostics
  • monitoring
  • classification
  • surface topography
  • machining accuracy
  • roughness
Abstract

EN The paper presents probabilistic aspects of diagnostics of grinding processes with consideration of metrological aspects of evaluation of topography of machined surfaces and selected problems of assessment of machining accuracy. The processes of creating the geometric structure of the ground surface are described. It was pointed out that the distribution of features important for process diagnostics depends on the mechanism of cumulative effects of random disturbances. Usually, there is a multiplicative mechanism or an additive mechanism of the component vectors of relative displacements of the tool and workpiece. The paper describes a method for determining the classification ability of specific parameters used to evaluate stereometric features of ground surfaces. It is shown that the ability to differentiate the geometric structure of a certain set of surfaces using a selected parameter depends on the geometric mean of the differences in normalized and sorted, consecutive values of this parameter. A methodology is presented for evaluating the ability of various parameters to distinguish different geometric structures of surfaces. Further, on the basis of analyses of a number of grinding processes, a methodology was formulated for proceeding leading to a comprehensive evaluation of machining accuracy and forecasting its results. It was taken into account that in forecasting the accuracy of grinding, it is necessary to determine the deviations, arising under the conditions of multiplicative interaction of the effects of various causes of inaccuracy. Examples are given of processes in which, due to the deformation of the technological system, dependent on the position of the zone and machining force, varying temperature fields and tool wear, the distributions of dimensional deviations are not the realization of stationary processes. It was emphasized that on the basis of the characteristics of the dispersion of the deviation value in the sum set of elements, it is not possible to infer its causes. Only the determination of the “instantaneous” values of the deviation dispersion parameters allows a more complete diagnosis of the process.

Date of online publication

09.03.2023

Pages (from - to)

2195-1 - 2195-26

DOI

10.3390/ma16062195

URL

https://www.mdpi.com/1996-1944/16/6/2195

Comments

Article Number: 2195

License type

CC BY (attribution alone)

Open Access Mode

open journal

Open Access Text Version

final published version

Date of Open Access to the publication

at the time of publication

Ministry points / journal

140

Impact Factor

3,1

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