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Article

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Title

The Use of Recycled Polymers for the Preparation of Self-Reinforced Composites by the Overmolding Technique: Materials Performance Evaluation

Authors

[ 1 ] Instytut Technologii Materiałów, Wydział Inżynierii Mechanicznej, Politechnika Poznańska | [ P ] employee

Scientific discipline (Law 2.0)

[2.9] Mechanical engineering

Year of publication

2023

Published in

Sustainability

Journal year: 2023 | Journal volume: vol. 15 | Journal number: iss. 14

Article type

scientific article

Publication language

english

Keywords
EN
  • recycled polymers
  • self-reinforced composite
  • polymer blends
  • injection molding
  • material performance
Abstract

EN The presented research focused on the evaluation of the novel concept of the overmolding technique using self-reinforced composite prepregs and recycled polymer blends. In order to evaluate the effectiveness of the proposed manufacturing technique, several series of materials based on polycarbonate/polyethylene terephthalate (PC/PET) and polycarbonate/polyethylene terephthalate glycol (PC/PETG) blends were prepared. The reinforcing component in the form of overmolded prepreg was made from polyester-based self-reinforced composite (srPET). The prepared materials were compared in terms of mechanical properties and heat resistance; the study was supplemented by thermal analysis measurements. Considering the mechanical characteristics, the overmolding technique turns out to be an effective method of improving the properties of composites, and the increase in impact strength turns out to be particularly beneficial. The increase of the impact strength for the overmolded PC/PET blend reached 430% for PC/PETG sample 330%, while for the PC-based composite, only 100%. The expected improvement in thermomechanical properties turned out to be difficult to achieve due to the rapid softening of the srPET prepreg at around 70 °C. However, technological tests and properties analysis indicated that the use of PC-based blends makes it possible to create a permanent connection with reinforcement based on srPET prepregs, which can significantly expand the potential of applications of this type of material. The presented research confirmed that the self-reinforced composites can be successfully used as reinforcement for recycled polymer blends.

Date of online publication

20.07.2023

Pages (from - to)

11318-1 - 11318-16

DOI

10.3390/su151411318

URL

https://www.mdpi.com/2071-1050/15/14/11318

Comments

Article Number: 11318

License type

CC BY (attribution alone)

Open Access Mode

open journal

Open Access Text Version

final published version

Date of Open Access to the publication

at the time of publication

Ministry points / journal

100

Impact Factor

3,3

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