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Article

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Title

Machine Fault Diagnosis through Vibration Analysis: Time Series Conversion to Grayscale and RGB Images for Recognition via Convolutional Neural Networks

Authors

[ 1 ] Instytut Robotyki i Inteligencji Maszynowej, Wydział Automatyki, Robotyki i Elektrotechniki, Politechnika Poznańska | [ P ] employee

Scientific discipline (Law 2.0)

[2.2] Automation, electronics, electrical engineering and space technologies

Year of publication

2024

Published in

Energies

Journal year: 2024 | Journal volume: vol. 17 | Journal number: iss. 9

Article type

scientific article

Publication language

english

Keywords
EN
  • machine fault diagnosis
  • vibrations of rotary machines
  • image-based diagnostics
  • 6DOF IMU sensor
  • interpretability in machine learning
Abstract

EN Accurate and timely fault detection is crucial for ensuring the smooth operation and longevity of rotating machinery. This study explores the effectiveness of image-based approaches for machine fault diagnosis using data from a 6DOF IMU (Inertial Measurement Unit) sensor. Three novel methods are proposed. The IMU6DoF-Time2GrayscaleGrid-CNN method converts the time series sensor data into a single grayscale image, leveraging the efficiency of a grayscale representation and the power of convolutional neural networks (CNNs) for feature extraction. The IMU6DoF-Time2RGBbyType-CNN method utilizes RGB images. The IMU6DoF-Time2RGBbyAxis-CNN method employs an RGB image where each channel corresponds to a specific axis (X, Y, Z) of the sensor data. This axis-aligned representation potentially allows the CNN to learn the relationships between movements along different axes. The performance of all three methods is evaluated through extensive training and testing on a dataset containing various operational states (idle, normal, fault). All methods achieve high accuracy in classifying these states. While the grayscale method offers the fastest training convergence, the RGB-based methods might provide additional insights. The interpretability of the models is also explored using Grad-CAM visualizations. This research demonstrates the potential of image-based approaches with CNNs for robust and interpretable machine fault diagnosis using sensor data.

Date of online publication

23.04.2024

Pages (from - to)

1998-1 - 1998-25

DOI

10.3390/en17091998

URL

https://www.mdpi.com/1996-1073/17/9/1998

Comments

Article number: 1998

License type

CC BY (attribution alone)

Open Access Mode

open journal

Open Access Text Version

final published version

Date of Open Access to the publication

at the time of publication

Full text of article

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Access level to full text

public

Ministry points / journal

140

Impact Factor

3 [List 2023]

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